{"id":43922,"date":"2024-01-12T14:39:17","date_gmt":"2024-01-12T06:39:17","guid":{"rendered":"https:\/\/www.abesmoke.com\/?p=43922"},"modified":"2024-01-13T10:56:26","modified_gmt":"2024-01-13T02:56:26","slug":"%e6%b0%94%e5%87%9d%e8%83%b6%e9%99%b6%e7%93%b7%e5%8a%9f%e8%83%bd%e6%9d%90%e6%96%99-%e9%9b%be%e5%8c%96%e8%8a%af%e7%9a%84%e8%bf%ad%e4%bb%a3%e6%8a%80%e6%9c%af","status":"publish","type":"post","link":"https:\/\/www.abesmoke.com\/en\/a\/43922","title":{"rendered":"Aerogel Ceramic Functional Materials - The Iterative Technology of Vaping Cores"},"content":{"rendered":"

Aerogel Ceramic Functional Materials - The Iterative Technology of Vaping Cores
\n<\/strong><\/p>\n

\n

Summary\uff1a<\/p>\n

With the development of the electronic vaping industry, the vaping core has become a key factor in technological innovation and industry transformation. Bauhinia Future Technology has introduced the SiC aerogel ceramic vaping core technology. Through aerogel ceramic preparation and core material sintering technology, a revolutionary breakthrough in aerogel ceramic vaping cores has been achieved. This technology overcomes the problems of inconsistent pore structure and powder shedding in traditional vaping cores, improving vaping efficiency and sensory experience. Relying on a strong research team and industry-academia-research cooperation, Bauhinia Future Technology has gained a leading position in new vaping core technology and is actively expanding applications in various fields to accelerate industry iteration.<\/p>\n

 <\/p>\n

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\"\u4e00\u91cd\u4e24\u9662\u4e24\u6240\"
\n<\/strong><\/p>\n

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\n<\/strong><\/p>\n

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\"\"<\/p>\n

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\u79ef\u6781\u62d3\u5c55\u591a\u5143\u5e03\u5c40
\n<\/strong><\/p>\n

\u52a9\u529b\u4ea7\u4e1a\u52a0\u901f\u8fed\u4ee3
\n<\/strong><\/p>\n

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\"\"<\/p>\n

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\"\"<\/p>\n

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Aerogel Ceramic Functional Materials - The Iterative Technology of Vaping Cores<\/p>\n

With increasingly diverse usage scenarios such as large-space disinfection, medical beauty, and consumer electronic atomizers, the electronic vaping industry is gradually becoming a new market worth hundreds of billions.<\/p>\n

As the most critical component of electronic atomizers, the vaping core has always been a highly contested area in China's electronic vaping industry, driving rounds of technological innovation and industry transformation.<\/p>\n

Iteration is continually happening in vaping core technology. From the earliest glass fiber cores to resistance wire cotton cores and now to ceramic vaping cores, vaping cores have undergone several iterations, with increasing demands for heating uniformity, ceramic strength, and ceramic vaping energy efficiency. However, mainstream ceramic vaping cores in the market generally face a series of problems:<\/p>\n

Firstly, sufficient oil-conducting capability requires a high porosity and smaller ceramic fiber pore size, but this affects the strength of the ceramic vaping core. On the other hand, to ensure a good taste, a sufficiently small ceramic fiber pore size is needed, which existing ceramic materials struggle to balance. In addition, the ceramic sintering and metallization methods on the surface also face many technical challenges in the implementation process...<\/p>\n

Faced with these pain points, new entrants to the industry are constantly seeking innovation and breakthroughs.<\/p>\n

The reporter noticed that Bauhinia Future Technology Co., Ltd. (hereinafter referred to as \"Bauhinia Future Technology\"), located in the \"Fog Valley\" of Shenzhen, proposed the latest technological concept - SiC aerogel ceramic vaping core (hereinafter referred to as \"aerogel ceramic vaping core\"), which is becoming the next noteworthy enterprise in the vaping field with its strong scientific research strength.<\/p>\n

Aerogel Ceramic Preparation + Core Material Sintering
\n<\/strong><\/p>\n

Creating the World's First Aerogel Ceramic Vaping Core
\n<\/strong><\/p>\n

Currently, Bauhinia Future Technology is focusing on in-depth research into cutting-edge new material technology and vaping technology, applying new materials and technologies to various vaping scenarios. Among them, aerogel ceramic functional materials are an important result of the company's research and development in recent years.<\/p>\n

\"\"<\/p>\n

The World's First SiC Aerogel Ceramic Vaping Core<\/p>\n

\"Our developed world's first aerogel ceramic vaping core will bring a new technological concept to vaping core products. This vaping core can use the whole face plating electrode technology to eliminate printed electrodes, achieving uniform and stable heating, and the atomized droplet D90 diameter is less than 1.65\u03bcm,\" said Wu Haiming, the founder of Bauhinia Future Technology.<\/p>\n

What makes the aerogel ceramic vaping core the next high ground for vaping cores, leading the industry to a new stage of development? With such questions, the reporter came to the Bauhinia Future Technology office in Longgang District, Shenzhen, to learn in detail about the five core technologies behind the aerogel ceramic vaping core from Wu Haiming:<\/p>\n

\"At the current stage, the revolutionary breakthrough achieved by the aerogel ceramic core relies heavily on aerogel ceramic preparation technology,\" he explained. \"Traditional vaping technology requires the use of wax for pore formation, and the pores in traditional ceramic cores after sintering are all worm-like and curved, leading to inconsistency in porosity and powder shedding issues, poor taste restoration, and oil leakage and powder exudation. However, the aerogel functional ceramic technology mastered by Bauhinia Future Technology results in straight-lined pores after sintering, with a porosity rate that can reach up to 85%. It's like changing from three lanes to eight lanes, significantly improving the fluidity of the e-liquid. At the same time, it is also possible to reduce the e-liquid flow by closing some pores, which means we can flexibly adjust according to needs.\"<\/p>\n

Secondly, there is the core material sintering enhancement technology. Currently, the market's ceramic cores with a 65% porosity structure are already at their limit; any higher porosity and they become fragile, misshapen, easily burned, or collapsed. Airflow is like the throttle of an atomizer; the greater the airflow, the faster the instantaneous temperature rise, and the smaller the airflow, the slower the heating. For different industries and e-liquids, Bauhinia Future Technology's aerogel ceramic vaping cores are adapted to different boiling points and vaping points. \"For example, in terms of the air-to-liquid ratio, air is pushed in, and then the high-temperature atomized smoke can control the airflow and the amount of mist. The taste and experience are better, not too strong to choke, nor too weak to taste,\" said Wu Haiming.<\/p>\n

The most common heating wires on the market are prone to scabbing and clogging during use. Bauhinia Future Technology adopts liquid metal printing technology, changing the shape of the heating wire by pouring liquid metal on the ceramic vaping core, making it block-shaped. The liquid metal can then be firmly embedded in the fibers under high-temperature conditions, solving the difficult problem of precise temperature control of ceramics.<\/p>\n

Wu Haiming explained: \"If the ceramic porosity is not enough, the metal-poured ceramics are like ant nests filled with water, with the structure collapsing into particles. We need the metal to penetrate deep into the pores of the ceramic fibers and adhere to the surface without falling off. Due to the different densities of metal and ceramics, their ability to withstand high temperatures during the integrated sintering process is also different, which is a difficult technology to master.\"<\/p>\n

Bauhinia Future Technology's packaging and cutting technology is precisely the clever solution to respond to customer needs in a timely manner. Wu Haiming said: \"With strong design capabilities, we can quickly customize the thickness of the grooves according to specific customer needs and flexibly allocate through packaging and cutting. For example, the oil trough of the vaping core can be personalized to match, and the smoke volume can be adjusted according to customer requirements.\"<\/p>\n

It is worth mentioning that Bauhinia Future Technology's simulation structure design used in the vaping core, through testing and calculating the respiratory lung capacity of different states and age groups, simulates digital simulation results, and optimizes the structural parameters of the vaping core based on this, applying it to the sensor part. It precisely controls the number of large and small pores and various data to achieve the goals of improving vaping efficiency, reducing the generation of harmful substances, and improving taste.<\/p>\n

Through mature and perfect technology, Bauhinia Future Technology's aerogel ceramic vaping core has reached an international leading level, achieving disruptive results in the atomizer industry: the brittleness of aerogel is reduced, and the \"powder shedding\" problem is solved; the highest operating temperature reaches 1500\u00b0C, far exceeding the conventional aerogel's upper limit of 650\u00b0C; it has significantly higher mechanical strength while still maintaining excellent compressibility\/rebound; under high strength, the porosity is increased by 30% compared to existing market products, and the taste is more delicate compared to existing products... Solving the five key pain points of \"air, mist, oil, temperature, and electricity\" in one go, the aerogel ceramic vaping core further strengthens Bauhinia Future Technology's advantageous position in vaping core technology.<\/p>\n

\"One Heavy, Two Academies, Two Institutes\"
\n<\/strong><\/p>\n

Building Strong Industry-University-Research Strength
\n<\/strong><\/p>\n

The successful development of the aerogel ceramic atomizer cannot be separated from the support and contribution of top universities and leading research institutes. Industry-university-research cooperation has endowed Bauhinia Future Technology with strong scientific research strength, providing a strong guarantee for the advancement of atomizer technology.<\/p>\n

It is understood that Bauhinia Future Technology's core technical team comes from the State Key Laboratory of Material Strength at Xi'an Jiaotong University. The laboratory has presided over various projects, including the National Natural Science Foundation, the National \"863\" Project, military product supporting projects, the Ministry of Education's \"New Century Excellent Talent Training Program\" project, Shaanxi Province's science and technology tackling plan, and has participated in projects such as porous wave-transmitting materials, ceramic-metal welding military pre-research projects, key projects of the National Natural Science Foundation, and \"Ninth Five-Year\" national key projects.<\/p>\n

After nearly five years of continuous research and development, the laboratory has successfully developed a new type of silicon-based ceramic fiber aerogel with excellent compressibility\/elasticity, applied for and obtained multiple invention patents, and has complete independent intellectual property rights.<\/p>\n

In addition, Bauhinia Future Technology's strong academic background can be summarized as \"One Heavy, Two Academies, Two Institutes.\" \"One Heavy\" refers to the National Functional Ceramic Key Laboratory of Tsinghua University - relying on Tsinghua University's strong scientific research capabilities, the laboratory currently has China's top porous ceramic equipment testing instruments.<\/p>\n

\"Two Academies\" refer to the Materials College of Tsinghua University and the Materials College of Xi'an Jiaotong University (where aerogel fiber growth technology and aerogel ceramic fiber reinforcement technology are developed); \"Two Institutes\" include the Institute of Mechanics of the Chinese Academy of Sciences and the Institute of Engineering Thermophysics of the Chinese Academy of Sciences.<\/p>\n

According to Wu Haiming, Bauhinia Future Technology is currently accelerating the construction of a three-base layout of \"one center, one base, one factory.\" Among them, \"one center\" will be located at the Intelligent Vaping Sensing Technology Engineering Center of Tsinghua University Research Institute in Shenzhen, focusing on research and development, process, evaluation, patent technology, talent introduction, and other aspects; the Fuyong pilot base in Bao'an District, Shenzhen, focuses on consumer electronic vaping devices, responsible for testing pairing, joint research and development, and various patent applications for process routes; the Dongguan intelligent chemical plant is responsible for intelligent, automated, data-driven, visual, and lighthouse factory operations.<\/p>\n

Bauhinia Future Technology's advisory team is also strong, with members from Tsinghua University, the Chinese Academy of Sciences, the CCID Research Institute, CHITECH... The experience and professional knowledge of these experts and scholars provide valuable guidance and support for Bauhinia Future Technology's scientific research work.<\/p>\n

Relying on the continuously consolidated scientific research strength and the increasingly mature technology matrix, Bauhinia Future Technology is continuously advancing the technical progress of aerogel ceramic atomizers, contributing more scientific research results and technological innovations to the industry's development and more fields.<\/p>\n

Actively Expanding Diverse Layouts
\n<\/strong><\/p>\n

Helping the Industry Accelerate Iteration
\n<\/strong><\/p>\n

Currently, as the policies and regulations of major global electronic vaping markets are gradually perfected, the industrial chain and technical capabilities of \"Fog Valley\" Shenzhen are gradually maturing. Bauhinia Future Technology, which insists on \"technology + product\" as its core competitiveness, is actively expanding a diversified layout. It has already developed aerogel felt\/block\/board products, super-insulating SiC aerogel, and Si3N4 aerogel felt products, and is actively exploring the future possibilities of aerogel graphite vaping cores.<\/p>\n

In the future, Bauhinia Future Technology will also empower more industry developments and continue to help industry iteration. Wu Haiming said that he will expand the atomizer industry layout in three directions: \"First, consumer electronic atomizers, this market has bid farewell to the era of barbaric growth and is developing towards a more mature and standardized direction, which will accelerate the industry's Matthew effect; second, the medical vaping industry, where hospitals used ultrasonic water-soluble vaping technology in the past, patients could only sit still for a dozen minutes during vaping in the hospital, in the future, it will be possible to provide patients with a more relaxed and comfortable treatment experience through constant oral temperature vaping, portable vaping agents, and other technologies; third, agricultural and household vaping and closed space disinfection and oxygen supply fields, to provide people with a more convenient and comfortable living environment.\"<\/p>\n

Wu Haiming is full of expectations for the future of vaping core technology, and he believes that one day, the technology can even be applied in a wider range of fields such as aerospace, extreme conditions, and military equipment.<\/p>\n

\"The vision of Bauhinia Future Technology is to lead technology and become a listed company in the vaping field.\" The realization of this goal has been put on the agenda, and Wu Haiming is full of confidence in the prospects. He said that for the vaping industry, there are still many possibilities for innovation and application of ceramic cores, and Bauhinia Future Technology will continue to refine its leading role in innovating vaping technology and helping industry iteration.<\/p>","protected":false},"excerpt":{"rendered":"

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