1. Inkjet Technology Application and Process
IJP is the abbreviation of Inkjet Printing, which is a digitally driven surface treatment printing technology that can convert graphic information into pulse electrical signals and transmit them to the inkjet head. The ink droplets (Ф0.02mm) are controlled by the nozzle to spray onto the surface of the substrate, and specific images or texts are printed at specific locations.
Technical application: 3D glass window inkjet, high-precision graphic printing or coating processing on non-planar or flat surfaces of various materials, can replace screen printing, pad printing, transfer printing, roller coating, spraying, coating, masking, film pasting, packaging, exposure and development, etc., with the advantages of high material utilization rate, good film thickness uniformity, low comprehensive cost, high production efficiency, safety and environmental protection.
Workflow:
图源自 毕昇精一演讲PPT
2. Three core technology systems
- Graphics transfer technology core algorithm
Corresponding algorithms are developed based on requirements such as graphics, color, waveform resolution, flow, accuracy, thickness, etc. to provide precise command control of precision nozzles and equipment mechanisms.
- Innovative technology
New coating process technology that creates patterns using thousands of tiny ink droplets
- New material development
Research and develop new nano-scale polymer materials suitable for micro-aperture injection to meet the requirements of new processes for surface treatment, pattern coating and transfer of various materials.
3. Technical advantages
- High security
It uses micro-voltage printing, operates in the air, does not touch the product, and has no extrusion or friction. - High utilization rate of consumables
Ink is dispensed on demand, with no waste and high utilization rate of consumables. - High environmental protection level
The material is 100% high solid content, solvent-free, non-volatile, and produces no toxic substances, and the process is more environmentally friendly. - High finished product yield
The product consistency is good and the finished product yield is high. - No plate making requiredNo need for manual plate making, reduced preliminary processes, short product production cycle, high plate changing efficiency and low power consumption.
- Wide applicability
The printing software combined with the five-axis linkage of the equipment can realize 360° rotating contour printing, and the product has a wide range of applicability. 图源自 毕昇精一演讲PPT
As a technological innovation in the field of surface treatment, the IJP process provides the e-cigarette industry with a transformation path from "manufacturing" to "intelligent manufacturing". Its technological value is not only reflected in the improvement of process efficiency, but also promotes the comprehensive upgrade of product design freedom and environmental protection standards.
Source: 艾邦根据毕昇精一演讲PPT整理
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